The satisfaction that comes with using one's hands and mind to fashion something, especially something useful, is one that delivers sound sleep and a sly smile. Making things, in lieu of ordering or purchasing things, has been systematically discouraged in the modern world. It's not good for the bottom line, apparently. But I would argue that it's also depraving the soul, all in the name of instant gratification and the all-important GDP. I could continue this rant, but I digress.
Many years ago I read an excellent book called "Shop Class as Soulcraft" by Matthew B. Crawford. It stuck with me, acting as a reminder of the important connection between intellect and hands, spirit and body. If we neglect one, we suffer as a whole. Unite them and we find strength. Personal responsibility and a sense of self reliance are born out of action, doing, rendering a thought.
With all of this in the back of my mind, only truly brought to the fore upon writing this, I set about making two ways to carry gear while bikepacking. The first was a handlebar harness that I made using the template that Gabriel Amadeus of Limberlost created (check it out here). I modified the design for my specific needs, making it narrower to fit inside drop bars. I used a vinyl "For Rent" sign as the main piece, some webbing and PVC from the hardware store and a set of buckles that were harvested from a set of old straps. It was a success. If you're interested in a lightweight, affordable way to carry gear on your bars, I encourage you to purchase the template sold on the link above. It provides clear instructions and it's always nice to support those who encourage DIY projects.
Next up was a frame bag for my Mosaic. Thanks to working with Joe Tonsager at JPaks on a previous bag, I had a good idea on how to make a template and lay out strap placement. Initially I planned on making a bag that filled the entire triangle, but as I've pared down what I'm planning to bring on Tour Divide next year, I saw that it would be possible to run my bottles on the frame instead of the fork blades. Looking to maximize space, I made a template for a mini frame bag. I purchased materials based on recommendations available on several sites (Google: "make your own bikepacking frame bag." The first link at Bikepacking.com and the first YouTube video shown in the results are really helpful.) Below is the result of an afternoon's work. This includes figuring out how to thread and use the sewing machine my mother graciously gave me over a year ago.
I made the entire bag out of XPac to save a bit of weight. Many people will suggest using Cordura for areas that make contact with the frame. This is probably a good idea when making a complete frame bag that will carry heavier items. The trickiest part was sewing the zipper panel and working around the tight curves that I made for myself. I actually think a complete triangle bag would be simpler to sew.
I made sure to include a couple features that I wanted. First was a port on the top of the bag, much like those on Revelate's Tangle bag, that would allow me to run wires into the bag. I run a dynamo hub and I'll put my cache battery and charging kit in the large portion at the front of the bag. Second was a set of Velcro straps to hold a pump. Rattling noises have a way of driving me crazy, so I wanted a way to hold my Lezyne pump to keep it quiet and also use all the limited vertical space in the small bag. So I sewed in straps on the underside of the top panel. This keeps is tight against the top tube and out of the way and secure as I rummage through the bag while riding.
While the bag is a far cry from the professionally made bags I have from Revelate, JPaks, Bedrock and Ortlieb, making this bag was very inexpensive and it's perfectly usable. The stitching isn't pretty and the bag isn't entirely even side to side, but as a first go at sewing I'm pretty happy with it. I'll likely make another bag that fills the triangle so that I can carry a few more creature comforts on touring trips. I have some ideas for it as well that could be fun. I would also like to play with some cuben fiber or Dyneema to make some uber light bags, stuff sacks, etc.
It's all play, but it's also really satisfying. If you have the slightest inclination to make something, give it a go. You never know where it'll lead. It's the can-do attitude that raises us to our highest potential. The world can use more of it.